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Rough-Sawn Timber Pergolas

Heavy timber pergolas in rough-sawn stock we mill ourselves, sized for the span and set on footings that hold through freeze-thaw.

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A pergola is mostly an argument about shade, and in Montana it is a slightly different argument than it is elsewhere. Our summer is short and our sun at elevation is strong, so the useful version here is one that cuts the worst of the afternoon without turning the space cold in May and September.

That is a design problem before it is a building problem, and it is worth getting right, because a pergola in the wrong place is an expensive object nobody sits under.

Why rough-sawn timber

We mill our own timber, which is the main reason our pergolas look the way they do.

Rough-sawn stock leaves the mill at full nominal dimension with the saw texture still on it. A rough-sawn beam has presence that dressed lumber of the same nominal size does not, and on a property that already has stone columns, log work, or heavy timber in the architecture, that scale is what makes a pergola belong rather than look applied.

Milling our own also means we are not limited to what is on a shelf. Lengths, sections, and profiles get cut for the span and the look the project actually needs, which matters on longer runs where stock lumber would force a post you did not want.

Shade, sun, and where it goes

The first question is what you are shading and when.

West-facing spaces take the hardest sun, late in the day, when people most want to be outside. This is where a pergola earns its keep, and where tighter slat spacing or an added shade element is usually worth it.

South-facing spaces get sun most of the day. In July that wants shade; in April and October the same sun is the reason the space is usable at all. Slat direction and spacing can be tuned to cut high summer sun while letting lower spring and fall sun through.

Wind matters as much as sun. A pergola gives no shelter from wind on its own. On an exposed site, pairing it with a solid element on the windward side — a wall, a masonry feature, planting — is what makes the space usable in the evening.

Snow is the structural question

This is where Montana pergolas differ from pergolas most places.

An open slatted top passes most snow through, which is why we usually keep them open. The structure then carries its own weight, wind, and whatever snow sits on the members themselves.

The moment you close that top — solid roofing, shade cloth, tight slats, polycarbonate — it becomes a roof, and it carries snow load like any other roof. That is not a small adjustment. It changes beam sizing, post spacing, and footings, and at elevation it changes them a lot.

There is also the roofline above to think about. If the house sheds snow onto where you are putting a pergola, the pergola is in the path of a mass of snow arriving all at once. Better to know that at design than to find out in February.

Footings and posts

Posts go on footings below frost depth, sized for the soil we find. A pergola is light compared to a building, but it is tall and open, so wind loads it laterally and can lift it. The connections at the base and at the beam matter more than the weight alone suggests.

Where a pergola lands on an existing patio or deck, we look at what is underneath before deciding the post locations. Setting a post on a slab that was not built to carry it, or on deck framing that was not designed for a point load, is a problem that shows up later as movement.

Attached or freestanding

Attached saves two posts, ties the pergola to the house visually, and gives a natural transition from a door out to the space. The connection to the wall has to be flashed and detailed properly, because a ledger against a wall is a classic place for water to get in.

Freestanding is simpler to build and detail, and it can sit where the sun and the view actually are rather than where the wall happens to be. On properties where the best outdoor spot is not adjacent to the house, this is usually the answer.

How it fits the rest of the space

Most of the pergolas we are asked about are part of something larger — over a patio, alongside an outdoor kitchen, next to a fire feature, or covering a section of deck.

Because we build the timber, the stone, the deck, and the site work, the pergola gets designed with the surface under it and the structures beside it rather than added on afterward. That matters practically: post locations, footings, and drainage all interact with whatever the pergola is standing on.

If you are working out whether a pergola is even the right answer for your space, the outdoor living planning guide covers the wind, sun, and season questions in more depth.

Our Work

Recent Rough-Sawn Timber Pergolas Projects

Good to Know

Rough-Sawn Timber Pergolas — Questions We Hear a Lot

Why rough-sawn instead of dimensional lumber?

Scale and character. Rough-sawn timber comes out of the mill at its full nominal size and keeps a sawn texture, so a beam reads as a beam rather than as a piece of lumber. On a property with stone, log work, or heavy timber already present, dressed lumber tends to look undersized next to it.

Do pergolas hold snow?

An open slatted top lets most snow through, which is the usual reason to keep it open here. Add a solid roof, a shade panel, or tight slat spacing and it becomes a structure carrying real snow load, which changes the beams, the posts, and the footings. That is a decision to make at design, not later.

Freestanding or attached to the house?

Both work. Attaching to the structure saves posts and ties the pergola visually to the building, but the connection has to be flashed properly or it becomes a place water gets into a wall. Freestanding is simpler to detail and can go where the shade and the view actually are.

What about the footings?

The same rule as anything else we set in this ground: below frost depth, sized for the load and the soil. A pergola is light compared to a barn, but it is tall and it catches wind, so the posts see uplift and lateral force as well as weight.

Does it need a finish?

Left alone, timber weathers to grey, which many people want on a Montana property. If you want it to hold a warmer tone, that means a finish on a cycle, and our combination of strong UV and dry air is hard on finishes. Worth deciding before the build so we can detail it accordingly.

How We Work

How Your Project Will Go

  1. Walk the Line

    We come out, walk the property with you, and take real measurements. Free, no obligation.

  2. Straight-Talk Estimate

    Honest numbers, material options, and a recommendation — including "you don't need this."

  3. Built by Our Own Crew

    No subs, no kit parts. Milled, welded, laid, and set by the same Montana hands, start to finish.

  4. Built to Hand Down

    Frost-depth footings, heavy materials, true lines. Work we're proud to drive past for decades.

Where We Work

Serving Southwest Montana

We're based in Bozeman and work across Gallatin County, Park County, Madison County, Sweet Grass County, and the surrounding Montana communities — from working cattle ranches in Paradise Valley to horse properties in the Gallatin Valley. Don't see your town? Call — we regularly travel for the right project.

See all service areas and local conditions →

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